Opening & Blending

Automotive • Building • Clothing • Forniture • Geotextile • Hygienic-Sanitary

  • Automotive
  • Building
  • Clothing
  • Forniture
  • Geotextile
  • Hygienic-Sanitary

Dell’Orco & Villani can provide any fiber blending and dosing solution.

Thanks to our extensive experience, we can design complete lines for any type of fiber. The opening and blending lines can feed fibers for the Airlay thermobonding process and/or the Airlay resin process, as well as for carding or needling lines.

The lines are designed to control each component of the blend to the desired percentage, while PLC software monitors accuracy and production.

The main features of the opening and blending lines are:

  • Highly precise percentage control
  • Savings of low-melting fibers thanks to the pre-opening section
  • Accumulation area for mixing and in-line recycling of production waste
  • Production capacity exceeding 2,000 kg/h
  • All our blending plants are controlled by electronic weighing systems capable of blending up to 8 different components with extremely high precision.
Continuous weighing blending system

High output. Accuracy over 97%

Blending system with weighing units and binder fiber pre-opening

Blending system with weighing scales and a thermobonding fiber pre-opening station, ensuring improved distribution and reduced consumption. Medium output accuracy over 99%

Blending system with weighing scales

Medium output. Accuracy over 99%